In the proceeding of PCB shaping, because it request high precision
and greater producing capability, and the board materials became more
complicate, therefore high spindle speed, high precision and high feed
speed's shaping equipment became available to all gradiually; therefore
to relize the intention of high speed shaping and high precision's PCB
coated router is one of the key points of producing.
Cosmos Vacuum Technology Corp.'s general manager-Zhou Zhong Lin said:
PCB shaping coated router, request high spindle speed, high feed speed,
good wear-resisting and high durability these characteristics, to have
these advantages, it can improve from materials, mold of router and
surface handling these ways. In materials, the main factor is the stable
of chemical and the strength of machines, to toughness, hardness, duability
and the accepting ability of unknow characteristics and the resistance of
heating, and Cosmos' coated router is made of Cermet as the main material
(Nitrides Carbon element has the characteristic of high durability, it's
the main source ) and add WC, TiC , TaC and Co to build up with the chara-
cteristic of heat resistance and high durability, it has more advantages to
other normal superalloy router that under the requesting of high spindle
speed and high feed speed.
In the mold of router, number of blades becomes the main factor of effecting
the characteristics of routers, when Cosmos disign the router , they would
not reduce the dust-cleaning volume but to increase the no. of blades to get
the precision and stable of the routers, and used multiple spirals blade to
increase the no. of feeds, the design of dusting-groove and fault-groove also
improve the rigidity of blades; and at the surface handling, super compound
metal cutting router has the characteristic of high hardness, but in opposite
way,it's not good in the chemical characteristic of resistance of oxidize and
cutting material.Therefore it coated a material as the cladding material to
increase the ability of router. Cosmos' router coated with Zrx , Hfx, Cx, Nx
these element membrances, which is been through a physical splashing procedure
with law tempture of 120-380 degree, let the coating material be cleaning in
the air with electron beam, after that, put it in the vacuum-stove and increase
the tempreture, this procedure which made the pellet of coating material smaller,
and stronger adhesive force, it also can increase the cutting speed, durability,
and the resistance of the rate of broken router, and getting more accuracy
of cutting size.
Mr. Zhou Zhong Lin said, Cosmos' routers is tested by HITACHI-VIA-MECHATRONICS
and SUMITOMO ELECTRIC INDUSTRIES these company in Japan, and after it they
affirm to the advantages of Cosmos' router (SUMITOMO ELECTRIC already signed
for the authority of agency of Cosmos' Coated router) of high spindle speed,
precision and less cost of producing products. During the years, theie's a big
chang of BGA procedure. in the future needs high efficacy router to co-operated
to reach the goal of precision and cost.